DOING Manufacturer Biomass Biochar Carbonization Pyrolysis Plants Charcoal Making Machines

Sustainable Charcoal Making Solution

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Introduction

Composition

Feedstocks

Products

Process

Types

Parameter

Advantages

Charcoal Making Machine

Product Introduction

Charcoal making machine utilizes pyrolysis technology to efficiently convert biomass(such as wood, nutshells, corn cobs, rice husks, straw, forestry residues, bamboo, etc.) and various organic wastes in a high-temperature, oxygen-free environment.

Through DOING carbonization machines, biomass waste will be converted into high-value biochar, tar(bio-fuel) and wood vinegar, while also generating syngas and thermal energy, achieving resource circular utilization and creating significant economic and environmen-tal benefits.

Equipment Details of DOING Charcoal Making Machine DOING's carbonization equipment production line is fully integrated and typically includes the following equipment configurations, which can be customized based on the customer's raw materials and processing requirements.

Carbonization equipment production line

1.Biomass Raw Material Processing Equipment

This equipment processes wood, plant straw, or other biomass raw materials into a form suitable for carbonization. Equipment includes:

Wood Pulverizer/Shredder:Used to crush large pieces of wood or plant material into smaller particles for subsequent processing.

Cutter:Used to cut wood or straw into appropriate lengths to ensure uniform feed into subsequent processes.

Biomass Pelletizer:Used to compress the raw material into pellets or lumps, increasing its density and calorific value for easier transportation and storage.

Biomass Raw Material Processing Equipment

2.Dryer

The dryer reduces the moisture content of the raw material to prevent cracking caused by excess moisture during the carbonization process and improve carbonization efficiency. This equipment ensures that the raw material reaches the optimal moisture content during the carbonization process, thereby ensuring high-quality charcoal production and yield.

3.Carbonization Furnace

The DOING carbonization furnace features a horizontal structure and high-efficiency pyrolysis capabilities. By controlling the high temperature and low oxygen environment, biomass feedstock can be rapidly converted into charcoal and other byproducts.

The carbonization furnace pyrolyzes the feedstock at high temperatures, removing volatile components from the feedstock, leaving behind a solid substance called charcoal. Carbonization furnaces offer energy-saving and environmentally friendly advantages, reducing energy waste and improving production efficiency.

4.Cooling Equipment

Cooling equipment is used to cool the carbonized charcoal to room temperature, ensuring its stability and safety.

5.Combustible Gas Recovery Device

This device effectively recovers combustible gas from the carbonization process, improving resource utilization and saving 30% of energy consumption. This technology meets modern environmental and energy-saving requirements and can also reduce production costs.

6.Waste Gas Recovery System

The waste gas recovery system treats waste gases generated during the carbonization process, reducing carbon emissions and ensuring compliance with environmental standards in various countries.

7.Charcoal Crusher

The charcoal crusher is used to crush the cooled charcoal into the desired granular or powder form. This granular or powdered charcoal can be further processed into various forms or used in other applications.

8.Charcoal Briquetting Extruder Machine

This charcoal briquetting extruder machine compresses charcoal powder or granules into sticks or balls, increasing packaging density and facilitating transportation and marketing. This process ensures a uniform charcoal shape and facilitates storage and distribution.

The above are the core equipment components of the carbonization production line. Each piece of equipment plays a vital role in improving production efficiency, reducing energy consumption, and ensuring product quality.

Raw Materials

DONG advanced charcoal making machines can efficiently transform a wide array of biomass waste feedstocks into valuable resources. We divide carbonizable biomass waste into 5 categories:

Wood Processing Waste

Sawdust, wood chips, wood shavings, bark, bamboo, plywood scraps, furniture offcuts, lumber scraps.

(Ideal for uniform carbonization due to consistent density)

Agricultural Planting Waste

Rice husks, coconut shells, palm kernels, corn cobs, sugarcane bagasse, crop stalks (corn, wheat, rice), straw.

(High cellulose content ensures excellent charcoal yield)

Food Processing Waste

Olive pits, nut shells, coffee grounds, fruit peels, soybean hulls

(Converts waste from food industries into profitable byproducts)

Forest Management Waste

Pine needles, branches, shrub trimmings, fallen leaves, deforestation residues, coppice wood.

(Solves wildfire risks while creating revenue streams)

Other Biomass Materials

Peat, straw, seaweed, animal manure, industrial organic sludge, paper sludge, plant-based fibers.

(Customizable solutions for niche materials)

Final Products

DOING carbonization machine is able to transforming biomass into valuable products, charcoal(biochar), wood vinegar, tar(bio-fuel) and combustible gas(syn-gas). Witness the valuable outputs of our biomass pyrolysis process, each of the biomass pyrolysis products has diverse applications, significant economic and environmental benefits.

1.Charcoal

A concentrated carbon product with high energy content and versatile uses

Applications:

Fuel: BBQ charcoal, industrial fuel for metal processing, steam generation.
Agriculture: Soil amendment (biochar) for improved fertility, water retention, and carbon sequestration.
Industrial: Activated carbon production, filtration, metallurgy, chemical processes.

Smelting

Fuel

Purify

Fertilizer

Insulation

2.Wood Vinegar (Pyroligneous Acid)

A liquid condensate rich in organic compounds, with unique properties.

Applications:

Agriculture: Natural pesticide, fertilizer enhancer, plant growth stimulant.
Animal Husbandry: Odor control, feed additive.
Industrial: Disinfectant, preservative, extraction of valuable chemicals.

Soil

Deodorize

Fertilizer

Additive

Food preservation

3.Tar (Bio-fuel)

A thick, viscous liquid mixture of organic compounds, a valuable by-product.

Applications:

Fuel: Potential as a direct bio-fuel in specialized applications, or as a feedstock for further refining.
Chemical Feedstock: Source for phenols, creosote, and other valuable chemicals.
Industrial: Wood preservation, adhesives, waterproofing.

Fuel

Water Proof

Carbon Black

4.Combustible Gas (Syngas)

A gaseous fuel mixture primarily composed of hydrogen, carbon monoxide, and methane, generated during pyrolysis.

Applications:

Energy Generation: Used to power the pyrolysis process itself (self-sustaining), or to generate electricity and heat via engines or turbines.
Chemical Synthesis: Feedstock for producing methanol, ammonia, or synthetic fuels.

Combustible Gas

Fuel Gas

Working Process

Stage 1. Biomass Materials Preparation

Biomass materials are the starting point, and their preparation involves two critical aspects: size handling and moisture management.

- Size Classification & Shaping:

First, biomass is sorted by particle size. If materials are lumps (≥3cm in dimension), they undergo crushing to reduce size. For powder-form biomass, we process it into biomass pellet briquettes to ensure an optimal shape for subsequent steps.

- Moisture Adjustment:

Meanwhile, moisture content is closely monitored. If biomass has a moisture level exceeds 50%, a dehydration process reduces moisture to a range suitable for efficient processing.

Stage 2. Feeding

After size and moisture are adjusted to meet specifications, all prepared biomass materials are fed into the system, allowing smooth entry into the drying and carbonization stages.

Stage 3. Drying

The fed biomass then enters the drying units of charcoal production line. This stage removes residual moisture, which is vital to ensure the efficiency and success of the subsequent carbonization process.

Stage 4. Carbonization (Core Process)

Once dried, the biomass undergoes carbonization stove—the core step where thermal conversion transforms biomass into multiple valuable products.

Stage 5. Product Output & Post-Processing

Biomass Pyrolysis Carbonization Machine yields several key outputs: Charcoal, Wood Vinegar, Tar, Gas.

This charcoal production process not only maximizes the value of biomass materials but also ensures environmental sustainability throughout operation.

Equipment Types

As a reliable biochar pyrolysis production solution provider from China, we Henan Doing Company can custom perfect charcoal making machines for your scale, operational style, and specific biomass requirements.

1.Fully-Continuous Type Charcoal Making Machine

Features:High throughput, automated operation, consistent product quality, minimal labor requirement

Ideal For:Large biomass processing facilities, industrial charcoal producers, companies requiring high-volume, consistent output with minimal downtime.

2.Semi-Continuous Type Charcoal Making Machine

Features:Moderate throughput, efficient operation, good balance of automation and flexibility

Ideal For:Medium-sized biomass processors, biochar producers targeting specific markets, companies seeking a balance between efficiency and initial investment

3.Batch Type Charcoal Making Machine

Features:Flexible for various feedstocks and batch sizes, simpler operation, lower initial investment

Ideal For:Small to medium-sized farms, research institutions, artisan charcoal producers, businesses testing new biomass materials, or those with seasonal production needs.

More +

4.More Charcoal Production Solutions

Our expert engineering team continuously innovates, delivering adaptive carbonization tech and fully customized charcoal production solutions to meet your specific operational goals.

Technical Parameter

Machine Name	Charcoal Making Machine
Inputs	Biomass Materials: Coconut Shell/Palm Shell/Sawdust/Bamboo/Corn Cob/Rice Husk/Straw/Wood/Nut Shell,etc.
Outputs	Charcoal, Wood Vinegar, Tar(Bio-fuel), Combustible Gas
Model	DY-T-1 DY-T-3 DY-T-5 DY-S-5 DY-S-10 DY-S-12 DY-S-15 DY-0.1 DY-0.5 DY-1 DY-2 DY-5 DY-10 DY-12 DY-15
Thickness	14mm/16mm/18mm/20mm/22mm
Total Power	10KW-100KW	Weight	1T-100T
Heating Type	Direct/Indirect	Required Wrokers	2~3 Workers Per Shift
Heating Fuel	Fuel Oil/Natural Gas/Coal/Wood
Reactor Material	Q345R/Q245R Boiler Plate, 304/316/309S /310S Stainless Plate
Cooling Type	Circulating Water Cooling
Cooling System	Tube Condensing System/Cyclone Cooling System
Floor Space	15-900㎡

Equipment Advantages

Why Choose DOING Charcoal Making Machines? Discover the compelling advantages that make our equipment the smart choice for your sustainable biomass transformation business.